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October 2007 Vol.46 No. 4

FEATURES
From Lean, Leaner, Leanest Production to Where?
How springmakers apply lean principles to today’s market challenges
By Wallie Dayal, Dayal Resources

Move Your Operations to China? Do some lean math first
By James P. Womack Ph.D., The Lean Enterprise Institute

Can Manufacturers Thrive in the Culture of Change
Lean management techniques essential to compete on a global basis
By David Hogg, Association for Manufacturing Excellence

Ignoring Deductions for Tax Savings
By Mark E. Battersby, tax/financial journalist

Exploiting Analytical Laws for a Constant-Pitch Conical Compression Spring
By Emmanuel Rodriguez and Marc Sartor

Preventive Maintenance Tips for Your Inline Conveyor Ovens Part III: The Conveyor Mechanism
By Daniel Pierre III, JN Machinery Corp.

COLUMNS
IST Spring Technology
Lean Manufacturing in the Spring Industry
By Mark Hayes

Spotlight on the Shop Floor
Spring Essentials (for the rest of us) part X
By Randy DeFord, Mid-West Spring & Stamping

Checkpoint: Business Tips From Phil Perry
Health Insurance Scams: Bogus plans can expose employees to huge bills

Be Aware: Safety Tips From Jim Wood
Employee Safety Training is Mandatory

DEPARTMENTS
President’s Message: Lean Spring Manufacturing

Global Highlights

Inside SMI:
Senate voting records, SMI 75th Anniversary, Reese retires from CASMI

New Products

Snapshot:
Mike Betts, Betts Spring Co.

Inside SMI

Supporting the Senators who Support Manufacturing

Senatorial voting records are public information but less observed than the batting average of a second-string shortstop struggling somewhere in major league baseball. Unfortunately, the voting records have more impact on each person’s life.

Now that we’re done with mid-term elections, it is important to know who represents the constituency and who simply votes the party line. Unfortunately, it seems like our senators pay more attention to party politics than to their constituencies.

The following data was compiled by the National Association of Manufacturers (NAM) before the November elections to evaluate the pro-manufacturing votes of the Senate and House.

This tally is not a political endorsement, but rather an opportunity for manufacturers to identify those legislators who consistently support a pro-growth, pro-jobs, pro-manufacturing agenda. 

Setting 70% favorable votes as the threshold for recognition, NAM recently recognized 52 senators and 224 House members. 

The official voting record of the 109th Congress can be accessed for the full Congress at www.nam.org/votingrecord.

From the Democratic side of the aisle, 13 senators voted against manufacturing-related legislation more than 80% of the time. This group was led in its negativity by Frank Lautenberg (D-NJ) who voted against manufacturing legislation 95% of the time. Other notables voting against manufacturing initiatives include: Ted Kennedy (D-MA) 89%, John Kerry (D-MA) 88%, and Hillary Clinton (D-NY) 84%. Dick Durbin and Barack Obama (D-IL) voted against manufacturing 89% and 84% respectively.

Conversely, some Democrats (albeit a few) were more disposed to vote in favor of manufacturing include: Ben Nelson (D-NE), who voted against manufacturing only 16% of the time; Mary Landrieu (D-LA), 37%; Mark Prior (D-AK), 47%; and Tom Carper (D- DE), 58%.

In total, the Democrats voted against manufacturing oriented legislation 74% of the time.

Republicans were much more favorable toward manufacturing, with 20 senators (two of whom were not re-elected in ’06) voting with NAM every time. In fact, there were 35 Republicans who voted favorably more than 90% of the time. Overall, Republicans voted favorably 89% of the time. However, some Republican senators shunned the rubber stamp identification by voting against pro-manufacturing legislation, such as Lincoln Chafee (R-RI), 61% of the time; Olympia Snowe (R-ME), 47%; and John McCain (R-AZ), 37%. (Chafee wasn’t re-elected in ’06.)

The tally was created by observing the voting record on 19 manufacturing-related bills.

It appears the vote basically breaks down along party lines, like everything else. State lines seemed to have little influence. States such as New York, New Jersey, Michigan, California, West Virginia and Illinois saw anti-manufacturing votes from both senators, despite large manufacturing concentrations in those states. Ohio and Pennsylvania saw both senators vote favorably. It appears that constituency has little to do with voting positions. Political orientation had a major impact on the votes cast.

If the trend continues, the loss in the 2006 election of six Republican seats in the Senate and 29 in the House does not look promising for manufacturers. However, according to NAM, “The election upheaval should not be seen as a radical shift to the political left, but rather an expression of widespread frustration...We are optimistic that the incoming legislators share our interest in strengthening the U.S. economy and creating more jobs. During the campaigns, most clearly staked out their positions in the political center, not the extreme.”

Regional Hospitality

Last year, SMI co-sponsored four evening dinner programs at which Luke Zubek, SMI technical director, spoke about how springmakers can maximize their information from any failure analysis. Determining root causes of failure is the key to understanding what went wrong and how to eliminate future occurrences. Just as important as the educational aspect of the meetings was the opportunity for springmakers to connect and network with others in their region.

With four programs completed (Michigan, Mid-Atlantic, Pittsburgh/Ohio and Canada), SMI will look at 2007 and schedule more programs.

Time and distance are always a consideration, but with earlier programs being planned for April and running through the year, it is hoped that SMI representatives can host events in the remaining regions by the end of this year.

Ken_Jan05.eps

Ken Boyce is the executive vice president of the Spring Manufacturers Institute.
He brings more than 20 years of association management experience to the institute and has achieved the Certified Association Executive (CAE) designation of the American Society of Association Executives. Readers may contact him by phone at (630) 495-8588 or fax at (630) 495-8595.


SMI’s 75th Anniversary

In 2008, SMI will observe the 75th anniversary of its founding. Since no good date can pass unnoticed, a task force has been assembled to begin making plans for the “family reunion” celebration to take place at the spring convention at Desert Springs Resort in Palm Desert, CA, on March 8-11, 2008.

Past President Park Blatchford (who was not present at the SMI founding) will chair the task force that includes: Anne Davey, Linda Froehlich, Bud Funk, Jerry Jacques, Bob Kupczak, Alex Rankin, Dave Weber and Dan Sebastian.


Jerry Reese Retires from CASMI After 20 Years of Service

inside_reese.epsExecutive Directors are like major league baseball managers: we are hired until we’re fired and then we move to another organization.

It’s a rare one that establishes a legacy and leaves on his own through the door, neither pushed nor wheeled out.

Such is Jerry Reese, the executive director who retired from CASMI after 20 years. Jerry departs with a legacy firmly in place and at a time and place of his choosing.

During Jerry’s tenure, the Spring World trade show has grown, moved locations and become more successful, and CASMI’s scholarship program has expanded.

“CASMI’s success over the past 20 years has been a complete team effort. Every succeeding group of officers and directors has contributed through effort and vision,” says Jerry. “I thank all those who helped to make my job easier and more fun. I can honestly say that working with CASMI was a job I loved. As I move into a new phase of my life, CASMI is embarking on a course that will meet new challenges, opportunities and growth.”

Jerry Reese deserves such a send-off for his years of service and fierce support for his organization. It and the spring industry are much better for having him as a part and leader. 

Thanks, Jerry.


SMI Springmakers

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